Cikakken bayani game da aikin jiyya na kayan da aka saba amfani da su a sassan injin

Maganin farfajiyatsari ne na wucin gadi na samar da farfajiyar farfajiya a saman kayan tushe wanda ya bambanta da na inji, na zahiri da na sunadarai na tushe.
Manufar jiyya ta farfajiya ita ce saduwa da juriya na lalata samfur, sa juriya, ado ko wasu buƙatun aiki na musamman. An fi amfani da muhanyoyin maganin farfajiyasune goge na inji, jiyya,surface zafi magani, da fesa saman. Maganin farfajiya shine tsabtace, sharewa, ɓarna, degrease, da deoxidize farfajiyar aikin.

Hanyoyin maganin jiyya na gama gari sune:
Vacuum electroplating, electroplating tsari, anodic hadawan abu da iskar shaka, electrolytic polishing, kushin buga tsari, galvanizing tsari, foda spraying, ruwa canja wuri bugu, allo bugu, electrophoresis, da dai sauransu

01.
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Rufe injin injin abu ne na ɗimbin ɗimbin yawa. Wato, an yi allurar argon a cikin wani yanayi mara kyau, argon ya bugi abin da aka nufa, kuma abubuwan da ke cikin kayan ana tallata su ta hanyar kayan aiki don samar da madaidaiciya mai santsi mai kama da ƙarfe.
Abubuwan da suka dace:
1. Da yawa kayan za a iya zama injin lantarki, gami da karafa, robobi masu taushi da tauri, kayan hadawa, yumbu da gilashi. Daga cikin su, mafi yawan jiyya na farfajiya don zaɓin lantarki shine aluminium, sannan azurfa da jan ƙarfe.
2. Abubuwa na halitta ba su dace da kwandon shara ba, saboda danshi na kayan halitta zai shafi yanayin injin.
Kudin aiwatarwa: A cikin tsarin murɗa injin, aikin yana buƙatar fesawa, ɗora, zazzagewa da sake fesawa, don haka ƙimar aikin ta yi yawa, amma kuma ya dogara da sarkakiya da yawa na kayan aikin.
Tasirin muhalli: Rufe injin yana da ƙarancin ƙazantar muhalli, kwatankwacin tasirin muhalli na fesawa.



02. Gyaran wutar lantarki
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Gyaran wutar lantarki wani tsari ne na lantarki wanda a cikin sa ake jujjuya kayan aikin da aka nutse a cikin electrolyte zuwa ions kuma a cire su daga saman saboda wucewar halin yanzu, don cimma nasarar cire burrs mai kyau da haɓaka haske a farfajiyar kayan aiki.
Abubuwan da suka dace:
1. Yawancin ƙarfe za a iya goge su ta hanyar lantarki, wanda galibi ana amfani da su don goge bakin ƙarfe (musamman ya dace da austenitic matakin baƙin ƙarfe).
2. Ba za a iya jujjuya abubuwa daban -daban a lokaci guda ba, ko ma a sanya su cikin sauran ƙarfi na lantarki.
Kudin aiwatarwa: Gabaɗaya aikin gogewar electrolytic an kammala shi ta atomatik, don haka farashin aikin yayi ƙasa kaɗan.
Tasirin muhalli: Gyaran wutar lantarki yana amfani da ƙananan sunadarai masu cutarwa. Dukan tsari yana buƙatar ƙaramin ruwa kuma yana da sauƙin aiki. Bugu da kari, yana iya fadada kaddarorin bakin karfe da taka rawa wajen jinkirta lalatabakin karfe.



03. Tsarin buga kushin
€ ”â €” Pad Printing â € ”â €”
Ikon buga rubutu, zane -zane da hotuna akan farfaɗo da abubuwan da ba na yau da kullun ba sun zama mahimmin ɗab'i na musamman.
Abubuwan da suka dace:
Kusan duk kayan za a iya amfani da su don bugun kushin, sai dai kayan da suka fi taushi na silicone, kamar PTFE.
Farashin aiwatarwa: ƙarancin ƙirar ƙira da ƙarancin kuɗin aiki.
Tasirin muhalli: Tunda wannan tsari yana iyakance ga tawada mai narkewa (wanda ke ɗauke da sunadarai masu cutarwa), yana da babban tasiri ga muhalli.


04. Tsarin galvanizing
€ ”â €” Galvanizing â € â â € ”
Fasahar jiyya ta farfaɗo ta ɗora Layer na zinc akan farfajiyar kayan ƙarfe na ƙarfe don ƙyalli da rigakafin tsatsa. Layer zinc a farfajiya shine matakin kariya na lantarki don hana lalatawar ƙarfe. Manyan hanyoyin da ake amfani da su sune galvanizing mai zafi-zafi da Electro-galvanized.
Abubuwan da suka dace:
Kamar yadda galvanizing tsari dogara a kan ƙarfe bonding fasahar, shi ne kawai dace da surface jiyya na karfe da baƙin ƙarfe.
Kudin aiwatarwa: Babu farashi mai ƙyalli, gajeriyar sake zagayowar/farashin matsakaicin aiki, saboda ingancin kayan aikin ya dogara ne da jiyya ta farfaɗo ta hannu kafin galvanizing.
Tasirin muhalli: Yayin da tsarin galvanizing ke haɓaka rayuwar sabis na sassan ƙarfe ta shekaru 40-100, zai iya hana tsatsa da lalata kayan aikin, don haka yana da tasiri mai kyau akan kariyar mummunan yanayi. Bugu da kari, galvanized workpiece za a iya mayar da shi ga galvanizing tank bayan da sabis rayuwa ta ƙare, da kuma maimaita amfani da ruwa zinc ba zai haifar da sunadarai ko na jiki ba.




05. Tsarin lantarki
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Tsarin yin amfani da electrolysis don haɗa fim ɗin ƙarfe zuwa saman ɓangaren, ta hakan yana hana haɓakar ƙarfe, inganta juriya na lalacewa, haɓakawa, tunani mai haske, juriya da lalata kayan ado. Layer na tsabar kuɗi da yawa kuma ana zaɓar shi.
Abubuwan da suka dace:
1. Yawancin ƙarfe za a iya zaɓar su da wutar lantarki
Amma daban -daban karafa suna da matakai daban -daban na tsarki da fa'ida. Mafi yawan waɗannan sune: tin, chromium, nickel, azurfa, zinariya da rhodium.
2. Filastik da aka fi amfani da shi don electroplating shine ABS.
3. Ba za a iya amfani da baƙin ƙarfe na nickel don samfuran electroplating waɗanda ke taɓa fata ba, saboda nikel yana tayar da hankali da guba ga fata.
Kudin aiwatarwa: Babu farashin ƙira, amma ana buƙatar kayan gyara don gyara sassan/farashin lokaci ya dogara da zafin jiki da nau'in ƙarfe/farashin aiki (matsakaici-babba), dangane da nau'in takamaiman sassan wutar lantarki, misali, zaɓin kayan azurfa da kayan adon yana buƙatar matuƙar Ana yin aikin ta ƙwararrun ma'aikata saboda manyan buƙatu don bayyanar da dorewa. Zuwa
Tasirin muhalli: Za a yi amfani da adadi mai yawa na abubuwa masu guba a cikin aikin samar da wutar lantarki, don haka ana buƙatar karkatar da ƙwararru don tabbatar da ƙaramin tasirin muhalli.


06. Canja wurin ruwa
€ ”â €” Canjin Canja Ruwa â € ”â €”
Hanya ce ta amfani da matsi na ruwa don buga samfuran launi akan takarda canja wuri akan farfajiyar samfurin mai girma uku. Yayin da buƙatun mutane don fakitin samfur da kayan adon ƙasa ke ƙaruwa, yin amfani da bugun canja wurin ruwa ya ƙaru sosai.
Abubuwan da suka dace:
Duk kayan aiki masu wahala sun dace da bugun canja wurin ruwa, kuma kayan da suka dace don fesawa dole ne su dace da bugun canja wurin ruwa. Mafi na kowa shine allurar da aka ƙera da sassan ƙarfe.
Kudin aiwatarwa: Babu farashin ƙirar, amma ya zama dole a yi amfani da tsayayyen don canja wurin samfura da yawa a lokaci guda. Kudin lokacin gabaɗaya bai wuce mintuna 10 a kowace zagayowar ba.
Tasirin muhalli: Idan aka kwatanta da fesa samfur, bugun canja wurin ruwa ya fi amfani da murfin bugawa, yana rage yuwuwar ɓarna da sharar kayan.


07. Bugun allo
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Ta hanyar matse matsewar, ana jujjuya tawada zuwa substrate ta hanyar raga na hoton da ɓangaren rubutu don samar da hoto iri ɗaya da rubutu kamar na asali. Na'urar buga allo tana da sauƙi, mai dacewa don aiki, mai sauƙin bugawa da yin faranti, ƙarancin farashi, da ƙarfi cikin daidaitawa.
Abubuwan da aka buga na yau da kullun sun haɗa da: zane -zanen mai mai launi, fosta, katunan kasuwanci, murfin daure, alamun kayayyaki, da kayan yadi da rini.
Abubuwan da suka dace:
Kusan duk kayan ana iya buga su akan allo, gami da takarda, filastik, ƙarfe, tukwane da gilashi.
Kudin aiwatarwa: Farashin ƙirar yana da ƙaranci, amma har yanzu yana dogara da adadin launuka, saboda kowane launi dole ne a yi shi daban. Kudin kwadago yana da yawa, musamman idan ana batun buga launi.
Tasirin muhalli: Ink ɗin bugun allo mai launin shuɗi yana da ɗan tasiri ga muhalli, amma inks ɗin da ke ɗauke da PVC da formaldehyde suna da abubuwa masu cutarwa masu haɗari kuma suna buƙatar sake sarrafa su da sarrafa su cikin lokaci don hana gurɓataccen ruwa.



08. Anodizing
€ â â € Anod Anod Anod Anod Anod Anod Oxidation na Anod Anod Anod â â â â € €
Galibi anodization na aluminium, wanda ke amfani da ƙa'idodin lantarki don samar da fim ɗin Al2O3 (aluminum oxide) akan farfajiyar aluminium da aluminium. Wannan fim ɗin oxide yana da halaye na musamman kamar kariya, ado, rufi, da juriya na abrasion.
Abubuwan da suka dace:
Abubuwan samfuran aluminium kamar aluminium da aluminium.
Kudin aiwatarwa: A cikin tsarin samarwa, yawan amfani da ruwa da wutar lantarki yana da girma sosai, musamman a tsarin iskar shaka. Amfani da zafi na injin da kansa yana buƙatar a ci gaba da sanyaya shi da ruwa mai zagayawa, kuma yawan wutar lantarki a kowace ton kusan sau 1000 ne.
Tasirin muhalli: Anodizing ba shi da kyau dangane da ƙarfin kuzari. A lokaci guda, a cikin samar da wutar lantarki na aluminium, tasirin anode kuma na iya haifar da iskar gas wanda ke haifar da illa mai lalacewa a kan murfin sararin samaniya na sararin samaniya.



09. Karfe waya zane
€ ”â €” Wayoyin Karfe â € ”â €”
Hanya ce ta jiyya ta farfajiya wacce ke samar da layi akan farfajiyar aikin ta hanyar niƙa samfura don cimma tasirin ado. Dangane da layuka daban -daban bayan zane, ana iya raba shi zuwa: zane madaidaiciya, zane mai hargitsi, corrugation, da swirling.
Abubuwan da suka dace: Kusan duk kayan ƙarfe na iya amfani da tsarin zane na ƙarfe na ƙarfe.
Kudin aiwatarwa: Hanyar aiwatarwa abu ne mai sauƙi, kayan aiki suna da sauƙi, amfani da kayan abu kaɗan ne, farashin yana da ƙarancin inganci, kuma fa'idar tattalin arziƙi tayi yawa.
Tasirin muhalli: samfuran ƙarfe tsarkakakku, babu fenti da duk wani sinadarai akan farfajiya, zazzabi mai girman digiri 600 baya ƙonewa, babu gas mai guba, kuma ya cika buƙatun kariyar wuta da kariyar muhalli.




10. A-mold ado
€ ”â €” In-Mould Decoration-IMD â € ”â €”
Hanya ce ta ingizawa wacce ake sanya fim ɗin tare da tsarin bugawa a cikin ƙirar ƙarfe, kuma an sanya resin don ƙira a cikin ƙirar ƙarfe don shiga fim ɗin, don haka an haɗa fim ɗin da resin da kuma warkar da su cikin samfurin da aka gama.
M abu:saman filastik.
Farashin tsari:Kawai buƙatar buɗe salo na ƙira, wanda zai iya rage farashi da sa'o'i na mutum don samarwa ta atomatik. An sauƙaƙe tsari. Akwai hanyar gyaran allura sau ɗaya don cimma duka gyare-gyare da ado a lokaci guda.
Tasirin muhalli: Fasahar kore ce kuma ba ta da muhalli, tana guje wa gurɓataccen gurɓataccen ruwan feshin gargajiya da na lantarki.